PH1 (formerly known as All-Flow) Designs, Manufactures & Supplies Liquid Alternate Fuel firing systems to Cement Industries in India since 2009 and proud to be the market leader with unmatched products and customer services. The Liquid Alternate Fuel Firing System are purely customized based on the nature of secondary fuel to be feed in Burner, TAD, Precalciner, etc. and the system requirement with respect to environment and safety norms. We offer everything from consultancy to complete Turn-key solutions.
BACKGROUND:
As per CPCB, About 6.2 Million tonnes of hazardous wastes is annually generated in India, out of which around 3.09 Million tonnes is recyclable, 0.41 Million tonnes is incinerable and 2.73 Million tonnes island-fillable. Most of these wastes have characteristics suited to their utilization as resource material either for recovery of energy or materials like metals or their utility in construction, manufacture of low-grade articles or recovery of the product itself, which after processing can be utilized as a resource material.
WHY CEMENT KILNS ARE SUITABLE FOR BURNING OF WASTES?
The co-processing of hazardous substances in cement industry is the much beneficial option, whereby hazardous wastes are not only destroyed at a higher temperature of around 14000C and longer residence time but its inorganic content gets fixed with the clinker apart from using the energy content of the wastes. Apart from this, no residues are left, which in case of incineration still requires to be land filled as incinerator ash. Further, the acidic gases, if any generated during co-processing gets neutralized since the raw material is alkaline in nature. Such a phenomenon also reduces resource requirement such as coal and limestone. Thus utilization of Hazardous wastes for co-processing makes a win-win situation.
WHAT ARE ALL THE SECONDARY FUEL WHICH CAN BE USED?
- 1. Pharmaceutical Wastes
- 2. Organic Solvent Wastes
- 3. Spent Solvent
- 4. Agro Chemical Wastes
- 5. Paint Sludge
- 6. Petroleum refining sludge
- 7. TDI tar waste
- 8. ETP Waste Water
- 9. Distillery Residue
- 10. Waste Oil
- 11. Heavy Fuel Oil
WHY PARTNER WITH PH1?
- Specialize in alternative fuel firing systems
PH1 has a vast knowledge and understanding of fuel-fired systems process knowledge, feasibility studies and technical solutions, such as receiving, handling, sorting, sizing, storing, transporting, feeding and burning.
- Experienced
PH1 has commissioned Alternate Fuel Firing Systems over 11 cement plants in India during the period of 2009-17.
- Engineering Design
Each system is individually designed by PH1 based on the norms of PCB and customer’s input.
- Customer Service
PH1 is fully equipped with an experienced operational team to assist the customer to fire the secondary fuel inefficient and safer way.
BENEFITS OF PH1'S ALTERNATE FUEL FIRING SYSTEM
- Safety
System are designed by considering the most sophisticated and economic safety equipment available in order to operate the unit in an efficient manner. All the Electrical Motors & Field Instruments considered in the system are Flame Proof.
- Anti-Corrosion
Our Process Instruments / Sensors, Valves, Pipe Lines & Fittings, etc are provided with Superior Corrosion Resistant coating to withstand highly corrosive and hazardous wastes.
- Storage Tank
Our special Lined Storage Tanks are provided to store Liquids / Viscous Liquids. Stirring Mechanism is incorporated in the tank to avoid solid particle stagnation.
- Savings
Reduction of natural resources (primary fuels/coal). With All-Flow System, the client has the vast advantage to achieve TSR.
- Decrease
Production costs due to disposal fees for waste materials.
- Earnings
Utilization of alternative fuels increases the earnings by reduction of primary fuels.
- User Friendly
System are user friendly to operate and maintain it.
- Save Nature
Conversion of Hazardous waste to energy.
- Environment Friendly
Creates the image of the cement industry to an environment friendly recycling industry.